ELC 160 Laser Welding Machine
Description
Laser welding is a high-tech manufacturing process that transmission manufacturing no longer can do without. Connecting gearwheel and synchro body using laser welding is the basis for more compact and powerful manual transmissions.
Modern laser beam sources combined with optimized clamping technology enable low-warpage welding and as such are a requirement for quiet and easy-to-shift transmissions.
The EMAG LaserCell laser welding machine press-fits the synchro body onto the gearwheel and welds the two components together by means of a laser beam. The EMAG LaserCell is supplemented with expansion stages that allow it to be adapted to your specific tasks.
The ELC 160 is a modular laser welding machine that can be configured for the most diverse tasks. The centerpiece of the ELC 160 laser welding machine is a three-axis NC machining module. Stationary process modules are mounted onto the base frame. The individual parts (e.g. gear wheel and synchronous gear) are loaded into the spindle and then transported from station to station. The mounted process modules are stationary and handle the machining of the component.
Depending on the required output, the ELC 160 laser welding machine is also available in DUO and TRIO versions. The stations can be operated independently of each another, i.e. different parts can be produced simultaneously. The ELC 160 laser welding machine can be equipped with all types of laser technologies. Be it CO2 laser or fiber-guided systems (fibers, discs)—everything is possible.
ELC 160 Laser Welding Machine
Specifications |
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|---|---|
| Platform Type: | Automatic |
| Materials: | Stainless Steel, Iron, Galvanized Steel, Aluminum, Brass, Copper, Gold, Silver, Nickel, Titanium, Platinum |
| Welding Process: | Direct Laser Welding, Transmission Welding, Keyhole Welding, Precision Welding, Seam Welding, Sheet Welding, Pipe Welding, Spot Welding |
| Laser Type: | CO2 Laser |
| Laser Output Power: | -- W |
| Laser Wavelength: | -- nm |
| Laser Operation Mode: | Continuous Wave (CW) |
| Laser Cooling Mode: | Unspecified |
Features
- Extensive integration of handling and laser welding reduces the number of work steps in your production
- The synchro body is press-fitted by a CNC joining press
- Verification of the joining process through integrated force/displacement monitoring
- Magnetic heating for demanding materials (without influencing the cycle time)
- Optimized clamping technology reduces synchro body warpage
- Use of the latest CO2 lasers with the best possible beam quality results in perfect welds
- All quality-related parameters are CNC-controlled and are reproducible at any time
- Actual dimensions are monitored and secure your production
- Can be integrated in any automation concept
- The space-saving compact design reduces installation costs and increases reliability
- Maximum productivity through short non-productive times as well as quick and safe re-tooling
For pricing, technical or any other questions please contact the supplier
- No registration required
- No markups, no fees
- Direct contact with supplier
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How to order?
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Ships from:
Germany
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Frequently Asked Questions
The ELC 160 Laser Welding Machine is used for connecting gearwheel and synchro body in manual transmissions using laser welding.
The ELC 160 laser welding machine is available in DUO and TRIO versions, allowing for simultaneous production of different parts.
The ELC 160 laser welding machine can be equipped with CO2 lasers or fiber-guided systems, such as fibers or discs.
The features of the ELC 160 laser welding machine include extensive integration of handling and laser welding, verification of the joining process through integrated force/displacement monitoring, and optimized clamping technology to reduce synchro body warpage.
The ELC 160 laser welding machine increases productivity through short non-productive times, quick and safe re-tooling, and a space-saving compact design that reduces installation costs and increases reliability.