Hylax Laser Welder
Description
Laser welding is an established process in manufacturing industries. Common methods include seam welding and spot welding. Materials can be similar or different. Dissimilar materials are harder to weld together. For better result usually gas assistance, cover or protection gasses should be delivered into the welding zone.
For materials like metals there is a required change in the laser energy profile from starting to continuation and ending of the weld cycle. This is because metals have a hard surface which needs high laser power to punch through. Otherwise the laser energy would just be reflected from the metal shiny surface and wasted. Once the laser breaks the surface, the laser power has to be reduced to prevent spattering or overheating the liquid metal and to prevent oxidation and material loss. Evenly balanced laser energy input then encourages the molten pool formation to join the two pieces and subsequently cool as one.
Hylax has developed it’s own controller and software to make this happen. Hylax has developed a new generation of laser welder, with MS Windows based controller with user friendly touch screen interface, high resolution time base power profile programming or power pulse shaping and a variety of interface options to external controllers. It is housed in a ruggedized case for dependable long term operations. It is especially proven in gold chain links welding.
With the highly flexible pulse shape programming and unlimited product recipes storage, much thicker links can be welded and quickly with improved finishing and strength than with flat constant power settings. The pulse shaping is implemented by creating a heart beat routine in the PC that runs every 100 us. An analog voltage signal is adjusted by this routine and fed directly into the welder controller to change it’s power rapidly. Fiber laser welding have grown to become the mainstay in the metals manufacturing industries with multitude of benefits and proven performance.
Hylax Laser Welder
Specifications |
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|---|---|
| Platform Type: | Automatic |
| Materials: | Stainless Steel, Galvanized Steel, Aluminum, Copper |
| Welding Process: | Direct Laser Welding |
| Laser Type: | Fiber Laser |
| Laser Output Power: | 150 W |
| Laser Wavelength: | 1070 nm |
| Laser Operation Mode: | Continuous Wave (CW), Pulsed |
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Singapore
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Frequently Asked Questions
Laser welding is a process used in manufacturing industries to join materials together using a laser beam.
The common methods of laser welding include seam welding and spot welding.
Dissimilar materials are harder to weld together because they have different properties and require different welding conditions.
Gas assistance is important in laser welding to deliver cover or protection gases into the welding zone for better results.
Hylax's laser welder is equipped with its own controller and software, a user-friendly touch screen interface, high resolution time base power profile programming, and a variety of interface options to external controllers.